{"id":6765,"date":"2025-03-26T09:32:23","date_gmt":"2025-03-26T01:32:23","guid":{"rendered":"https:\/\/www.xuyemachine.com\/?p=6765"},"modified":"2026-05-06T14:57:51","modified_gmt":"2026-05-06T06:57:51","slug":"activated-carbon-regeneration-kiln","status":"publish","type":"post","link":"https:\/\/www.baoyuanjx.com\/pt\/activated-carbon-regeneration-kiln.html","title":{"rendered":"Forno de regenera\u00e7\u00e3o de carv\u00e3o ativado"},"content":{"rendered":"
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Forno de regenera\u00e7\u00e3o de carv\u00e3o ativado<\/h1>\n\n\n\n
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Atualmente, v\u00e1rias empresas que utilizam carv\u00e3o ativado produzem uma grande quantidade de res\u00edduos de carv\u00e3o ativado todos os anos. De acordo com estat\u00edsticas incompletas, h\u00e1 pelo menos dezenas de milh\u00f5es de toneladas, mas menos de 20% \u00e9 reciclado, e a maior parte \u00e9 descartada como incinera\u00e7\u00e3o de lixo, o que n\u00e3o apenas desperdi\u00e7a recursos, mas tamb\u00e9m traz maior polui\u00e7\u00e3o ao meio ambiente. Os seres humanos est\u00e3o enfrentando a dupla press\u00e3o da escassez de recursos naturais e da polui\u00e7\u00e3o de res\u00edduos s\u00f3lidos, o que amea\u00e7a a sobreviv\u00eancia e a vida humana. Tendo em vista as caracter\u00edsticas do carv\u00e3o ativado, que \u00e9 f\u00e1cil de regenerar ap\u00f3s uma falha, nossa f\u00e1brica adota um novo processo de tecnologia de regenera\u00e7\u00e3o t\u00e9rmica. Por meio da regenera\u00e7\u00e3o, ela pode n\u00e3o apenas economizar recursos de carv\u00e3o ativado, mas tamb\u00e9m reduzir a polui\u00e7\u00e3o secund\u00e1ria, com benef\u00edcios sociais e econ\u00f4micos significativos e amplas perspectivas de mercado.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

PROCESSO<\/strong><\/p>\n\n\n\n

 Activated carbon regeneration kiln<\/strong> is used to restore the adsorption performance of waste activated carbon that has adsorbed harmful substances. Through certain regeneration methods, the pore structure of activated carbon is restored, thereby extending the service life of activated carbon, reducing the frequency of replacement and reducing operating costs. The adsorption performance of activated carbon will decrease with the use time, mainly because the pollutants adsorbed on its surface will gradually become saturated or covered by other substances, so regular regeneration is required.<\/p>\n\n\n\n

I. Etapa de secagem: Aque\u00e7a o carv\u00e3o ativado residual com um teor de umidade de 20-60% para evaporar a \u00e1gua adsorvida nas part\u00edculas de carv\u00e3o e, ao mesmo tempo, alguma mat\u00e9ria org\u00e2nica de baixo ponto de ebuli\u00e7\u00e3o tamb\u00e9m se volatilizar\u00e1.<\/p>\n\n\n\n

2. Est\u00e1gio de aquecimento e carboniza\u00e7\u00e3o: O carbono granular \u00e9 aquecido a cerca de 850\u00b0C. Com o aumento da temperatura, diferentes mat\u00e9rias org\u00e2nicas s\u00e3o eliminadas da matriz de carv\u00e3o ativado na forma de volatiliza\u00e7\u00e3o, decomposi\u00e7\u00e3o, carboniza\u00e7\u00e3o e oxida\u00e7\u00e3o.
3. Est\u00e1gio de ativa\u00e7\u00e3o: Depois que a mat\u00e9ria org\u00e2nica \u00e9 carbonizada em alta temperatura, uma parte consider\u00e1vel do carboneto permanece nos microporos do carv\u00e3o ativado. Nesse momento, \u00e9 necess\u00e1rio um ativador para realizar uma rea\u00e7\u00e3o de gaseifica\u00e7\u00e3o, de modo que o carboneto residual seja gaseificado em hidrog\u00eanio, mon\u00f3xido de carbono e outros gases a cerca de 850-900\u00b0C, de modo que a superf\u00edcie dos microporos do carv\u00e3o ativado seja limpa e seu desempenho de adsor\u00e7\u00e3o seja restaurado.
A f\u00f3rmula espec\u00edfica da rea\u00e7\u00e3o \u00e9 a seguinte:
C+H2O=CO+H2
2CO+O2=2CO2
2H2+O2=2H2O
C+CO2=2CO<\/p>\n\n\n\n

Resfriamento e transporte de produtos acabados: Depois que o carv\u00e3o ativado residual \u00e9 ativado e regenerado no forno cont\u00ednuo, ele entra no equipamento de resfriamento e adota o resfriamento indireto. A temperatura ap\u00f3s o resfriamento \u00e9 inferior a 40 \u2103.
Processamento de produtos acabados: Peneiramento, moagem, homogeneiza\u00e7\u00e3o, embalagem, etc. de carv\u00e3o ativado.
Tratamento de g\u00e1s residual: As subst\u00e2ncias nocivas no g\u00e1s residual podem ser removidas por meio de combust\u00e3o secund\u00e1ria, SNCR, caldeira de calor residual, resfriamento r\u00e1pido, desacidifica\u00e7\u00e3o a seco, remo\u00e7\u00e3o de poeira por pulso, desacidifica\u00e7\u00e3o \u00famida, desemba\u00e7amento e outros tratamentos.<\/p>\n\n\n\n

Activated carbon regeneration kiln Product advantage<\/h2>\n\n\n\n

1. ampla gama de uso:<\/strong><\/p>\n\n\n\n

Pode processar carv\u00e3o ativado em p\u00f3, carv\u00e3o ativado granular, carv\u00e3o ativado colunar, carv\u00e3o ativado em favo de mel, carv\u00e3o ativado com formato especial, etc.
2. alta efici\u00eancia de regenera\u00e7\u00e3o: <\/strong><\/p>\n\n\n\n

60-100%. Por meio do m\u00e9todo de ativa\u00e7\u00e3o secund\u00e1ria, n\u00e3o apenas os microporos do carv\u00e3o ativado residual s\u00e3o reativados, mas tamb\u00e9m novos microporos podem ser ativados para restaurar e melhorar o desempenho de adsor\u00e7\u00e3o do carv\u00e3o ativado.
3. altos benef\u00edcios econ\u00f4micos:<\/strong><\/p>\n\n\n\n

A taxa de utiliza\u00e7\u00e3o t\u00e9rmica mais alta, a taxa de recupera\u00e7\u00e3o de calor e o menor consumo de combust\u00edvel podem ser usados para concluir a regenera\u00e7\u00e3o do carv\u00e3o ativado.
4. alto grau de automa\u00e7\u00e3o:<\/strong><\/p>\n\n\n\n

Todo o conjunto de equipamentos adota o controle autom\u00e1tico PLC, e os sensores s\u00e3o instalados em v\u00e1rios n\u00f3s de processo de toda a linha de produ\u00e7\u00e3o para monitoramento, a fim de garantir a seguran\u00e7a de cada link. Os par\u00e2metros do processo do equipamento podem ser ajustados automaticamente por meio do PLC, que \u00e9 altamente flex\u00edvel. Toda a linha de produ\u00e7\u00e3o utiliza menos m\u00e3o de obra.
5.Grande sa\u00edda: <\/strong><\/p>\n\n\n\n

1-20t\/d.<\/p>\n\n\n\n

Activated carbon regeneration kiln parameter<\/h2>\n\n\n\n
Mat\u00e9ria-prima<\/td>Casca de coco\/casca de noz\/carv\u00e3o ativado cil\u00edndrico<\/td>Carv\u00e3o ativado em p\u00f3<\/td><\/tr>
Capacidade<\/td>5-20t\/d<\/td>3-10t\/d<\/td><\/tr>
pr\u00e9-processamento<\/td>Triagem e remo\u00e7\u00e3o de impurezas<\/td>Triagem e remo\u00e7\u00e3o de impurezas<\/td><\/tr>
M\u00e9todo de aquecimento do forno de regenera\u00e7\u00e3o<\/td>Aquecimento interno\/aquecimento externo<\/td>aquecimento externo<\/td><\/tr>
Taxa de regenera\u00e7\u00e3o de carbono<\/td>80-90%<\/td>50-65%<\/td><\/tr>
Requisitos de tamanho de part\u00edcula<\/td>1-10 mm<\/td>0-1mm<\/td><\/tr>
combust\u00edvel<\/td>g\u00e1s natural\/\u00f3leo<\/td><\/tr>
Efeito de regenera\u00e7\u00e3o (comparado com o carv\u00e3o ativado original)<\/td>50-100%<\/td><\/tr>
Temperatura de regenera\u00e7\u00e3o<\/td>800-950\u00baC<\/td><\/tr>
M\u00e9todo de resfriamento do produto acabado<\/td>Resfriamento indireto a \u00e1gua<\/td><\/tr>
Ativador<\/td>Vapor de \u00e1gua\/g\u00e1s de combust\u00e3o<\/td><\/tr>
Processo de tratamento de g\u00e1s residual<\/td>Combust\u00e3o secund\u00e1ria, SNCR, caldeira de calor residual, t\u00eampera, desacidifica\u00e7\u00e3o a seco, remo\u00e7\u00e3o de poeira por pulso, desacidifica\u00e7\u00e3o \u00famida, desemba\u00e7amento, etc.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

<\/p>\n\n\n\n

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<\/p>\n\n\n\n

<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>

<\/div><\/section>","protected":false},"excerpt":{"rendered":"

Activated carbon kiln is a special equipment for producing activated carbon. It mainly converts carbon-containing materials (such as wood, coal, coconut shell, etc.) into activated carbon with a highly porous structure through high-temperature pyrolysis and steam activation. Activated carbon is widely used in water treatment, air purification, waste gas treatment and industrial adsorption. The working principle of the activated carbon kiln includes heating the raw materials to a certain temperature and activating the reaction under specific conditions, so that a large number of micropores are formed on its surface to improve the adsorption performance. With the continuous improvement of environmental protection needs, modern activated carbon kilns are gradually developing in the direction of energy saving, environmental protection and high efficiency, optimizing production processes, reducing energy consumption, and improving the quality and output of activated carbon.<\/p>","protected":false},"author":2,"featured_media":7850,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"themepark_post_bcolor":"#f5f5f5","themepark_post_width":"100% dong","themepark_post_img":"","themepark_post_img_po":"left","themepark_post_img_re":false,"themepark_post_img_cover":false,"themepark_post_img_fixed":false,"themepark_post_hide_title":true,"themepark_post_main_b":"","themepark_post_main_p":100,"themepark_paddingblock":true,"footnotes":""},"categories":[43,54],"tags":[47],"class_list":["post-6765","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-activated-carbon-making-machine","category-by-type","tag-activated-carbon-furnace"],"metadata":{"_canshu":["a:4:{i:0;a:5:{s:5:\"title\";s:12:\"Raw material\";s:4:\"text\";s:54:\"Wood\uff0c Coal\uff0c Coconut shells\uff0c Bamboo\uff0c Fruit pits\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:1;a:5:{s:5:\"title\";s:9:\"Activator\";s:4:\"text\";s:5:\"Steam\";s:2:\"f1\";s:0:\"\";s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:2;a:5:{s:5:\"title\";s:10:\"Automation\";s:4:\"text\";s:4:\" PLC\";s:2:\"f1\";i:15;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}i:3;a:5:{s:5:\"title\";s:8:\"capacity\";s:4:\"text\";s:12:\"Customizable\";s:2:\"f1\";i:15;s:2:\"f2\";s:0:\"\";s:2:\"f3\";s:0:\"\";}}"],"themepark_post_width":["100% dong"],"themepark_post_img":[""],"themepark_post_img_re":[""],"themepark_post_img_cover":[""],"themepark_post_img_fixed":[""],"themepark_post_hide_title":["1"],"themepark_paddingblock":["1"],"catce":["sidebar-widgets4"],"views":["10678"],"_thumbnail_id":["7850"],"_wp_old_slug":["ev-charger-ac-wall-mounted-charging-pile-3"],"themepark_seo_title":["Activated Carbon Furnace \u2013 Industrial Carbonization & Activation Kiln Manufacturer"],"themepark_seo_description":["Premium activated carbon furnace for efficient carbonization and activation. 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